Volkswagen Tiguan Service and Repair Manual: Two-Part IR Premium Filling Paste
Part names:
- Two-Part IR Premium Filling Paste -LSP 787 220 A1-
- Two-Part IR Premium Filling Paste -LSP 787 220 A2-
- Two-Part IR Premium Filling Paste -LSP 787 220 A3-
Product Description
The Two-Part IR Premium Filling Paste -LSP 787 220 A1/A2/A3- is a
high-quality polyester filling paste used for vehicle paintwork repairs.
Other Application Areas:
- All conventional metallic base surfaces
- Also adheres very well to galvanized base surfaces.
- Sands well
- Non-porous and easily-shapeable.
- Well-suited for IR drying
Application Instructions
Base Surface
Suitable base surfaces:
- Steel Panel
- Galvanized sheet steel
- Aluminum
- Well-sanded factory or old paint
- Hardened and sealed two-part filler/two-part primers
- Cleaned and sanded UP-GF surfaces, free of separating agents
Caution
This filling paste may not be applied to PVB (acid-hardening) adhesive
primers or one-part primers (for example, synthetic resin).
Application on thermoplastic or elastic coatings is also not possible.
Pre-treatment of base surfaces:
- Remove any grease and sand the surface.
- Bare metallic base surfaces are to be insulated with Two-Part Wash
Primer -LHV 043 000 A2- and then filled with Two-Part HS Performance Filler.
Sand the filler after drying.
- With UP-GF underbodies, clean components of any residual agents and sand
the surface.
- Before reworking, apply a suitable cleaning agent to all base surfaces
to ensure a clean and residue-free surface.

Processing
Application type:

Mixture ratio:
- Add 2 to 3 % by weight Two-Part Hardener -LVM 018 000 A1/A2- or,
especially when dealing with high temperatures, Two-Part Hardener, Long -LVM
018 100 A2-.
Note
Avoid using excessive hardener paste, to prevent it from bleeding through,
especially on daylight colors and light metallic colors.

Curing Time:
- At +20 ºC (68 ºF) room temperature for approximately two to four
minutes.
Reaction Temperature:
Drying
Air Drying:
- At +20 ºC (68 ºF) room temperature for about 20 to 30 minutes.

Infrared drying:
- Short-wave heaters for three minutes (at 50 % power)
- Medium-wave heaters for five minutes.

Sanding compatibility
In connection with the aforementioned drying time:
- Dry-sand the pre-sanding with P80-240 grit sandpaper
- Dry-sand the final sanding with P240-400 grit sandpaper

Note
Temperature resistance up to +80 ºC (176 ºF).
Reworking
Recommended structure:
- Fine filling paste by itself.
- Rework fine filling paste with Two-Part Fine Filling Paste -LSP 784 002
A2- or with Two-Part Spray Filling Paste -ALN 788 007- (except on galvanized
steel).
- Prime sanded-through areas and filled areas again with Two-Part Wash
Primer -LHV 043 000 A2- and then fill with Two-Part HS Performance Filler.

- Then paint over with the top coat.
Note
Before filling, dry-sand the entire surface with P280-400 sandpaper.
Personal Protective Equipment:
- Note the safety data sheets
- Wear the personal protective equipment during application

Characteristics
| Delivery Viscosity |
pasty |
| Flashpoint: |
Filling paste over 23 ºC (73.4
ºF) |
| VOC value: 2004/42/IIB(b)(250)150 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 250 g/L
volatile organic compounds. The VOC-value of this product in
ready-to-use form is a maximum of 150 g/L. |
Storage
The guaranteed shelf life is 12 months from the production date. Use no later
than the date indicated on the label and store in original container at +20 ºC
(68 ºF).
Storage Conditions
- Storage Temperature +20 ºC (68 ºF) (temperature should not exceed +30 ºC
(86 ºF) ).

Definition:
Two-Part Spray Filling Paste -ALN 788 007-
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