VW Tiguan Manuals

Volkswagen Tiguan Service and Repair Manual: Two-Part Spray Filling Paste

Definition:

  • Two-Part Spray Filling Paste -ALN 788 007-

Product Description

The Two-Part Spray Filling Paste -ALN 788 007- is a two-part spray filling paste used to level gross irregularities for vehicle repair work.

Other Application Areas:

  • Is especially suitable for use on large surfaces.
  • Sprays on well.
  • Easy to process and maintains good stability under load.
  • Flows well
  • VOC value less than 250 g/L

Application Instructions

Base Surface

Suitable base surfaces:

  • Cleaned and sanded with Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM 044 ... A2- grundierte und anschließend mit 2K-HS-FüllerInsulated steel panels, galvanic/electrolytic galvanized steel panels or aluminum
  • Hardened, solvent-resistant, well-preserved and sanded old paint or factory paints.
  • Areas filled with two-part polyester filling paste
  • Cleaned and sanded UP-GF surfaces, free of separating agents

Caution

This filling paste may not be applied to PVB (acid-hardening) adhesive primers or one-part primers (for example, synthetic resin).

Application on thermoplastic or elastic coatings is also not possible.

In order to achieve the best possible protection against corrosion, we recommend pre-priming residual rust spots on corners and edges, as well as bare-sanded areas with Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM 044 ... A2- and then insulating with Two-Part HS Filler.

Pre-treatment of base surfaces:

  • Remove any grease and sand the surface.
  • With UP-GF underbodies, clean components of any residual agents and sand the surface.

Volswagen Tiguan. P00-10037

  • Before reworking, apply a suitable cleaning agent to all base surfaces to ensure a clean and residue-free surface.

Volswagen Tiguan. P00-10038

Processing

Mixture ratio:

  • Add 5% Two-Part Hardener -LHA 841 000 A2- by volume.
  • Processing time 20 to 30 minutes at +20 ºC (68 ºF)
  • The reaction temperature must be at least +15 ºC (59 ºF)

Volswagen Tiguan. P00-10024

Application type "coat"

Volswagen Tiguan. P00-10029

  • Set processing viscosity to +20 ºC (68 ºF) material temperature.
  • Set spray nozzle to 2 to 2.5 mm (see manufacturer's information).
  • Set spray pressure to 2 to 3 bar (see manufacturer's information).

Volswagen Tiguan. P00-10036

  • Five spray applications result in a coating density of 500-600 um (coating densities of up to 1000 um are possible).

Application Type "Painting"

Note

For application type "painting", apply the material all at one time.

Volswagen Tiguan. P00-10032

Drying

Air dry at +20 ºC (68 ºF) room temperature:

  • Can be sanded after 2 hours

Volswagen Tiguan. P00-10027

Forced drying:

  • Drying time is at least 10 minutes

Volswagen Tiguan. P00-10026

  • Drying time 30 minutes at an object temperature of +60 ºC (140 ºF)

Volswagen Tiguan. P00-10027

Infrared drying:

  • Drying time is at least 5 minutes

Volswagen Tiguan. P00-10026

  • Drying time 10 to 12 minutes, short-wave heater at 50 % power
  • Drying time 15 to 20 minutes, medium-wave heater

Volswagen Tiguan. P00-10028

Note

Temperature resistance up to +80 ºC (176 ºF).

Further Processing

Dry-sanding:

Volswagen Tiguan. P00-10040

  • Dry-sand the pre-sanding with P120 - 220 grit sandpaper
  • Dry-sand the final sanding with P240 - 400 grit sandpaper

Note

Use a suitable sanding machine and dust extraction to dry-sand.

Reworking

  • Rework with One-Part Wash Primer -LVM 044 ... A2- (only on sanded-through areas).
  • Apply water-based base paint, Two-Part HS Clear Lacquer and Two-Part HS Top Coat to top coat finish.

Volswagen Tiguan. P00-10029

Personal Protective Equipment:

  • Note the safety data sheets
  • Wear the personal protective equipment during application

Volswagen Tiguan. P00-10820

Characteristics

Delivery Viscosity Thixotropic
Flashpoint: above 23 ºC (73.4 ºF)
VOC value: 2004/42/IIB(b)(250)250 The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 250 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 250 g/L.

Storage

The guaranteed shelf life is 12 months from the production date. Use no later than the date indicated on the label and store in original container at +20 ºC (68 ºF).

Storage Conditions

  • Storage Temperature +20 ºC (68 ºF) (temperature should not exceed +30 ºC (86 ºF) ).

Volswagen Tiguan. P00-10050

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