VW Tiguan Manuals

Volkswagen Tiguan Service and Repair Manual: Two-Part HS Vario Filler

Definition:

  • Two-Part HS Vario Filler -LGF 786 004 A4-, gray

Product Description

The two-part vario filler is a high-quality, variable VOC compliant, acrylic-based two-part HS filler.

Properties:

  • Can be used as sanding filler and as wet-in-wet filler
  • Use with HS and VHS hardeners
  • Has good insulation properties, even with thermoplastic old plastic
  • Very nice paint finish

Application Instructions

Base Surface

Suitable base surfaces:

  • Sheet steel that has been cleaned, sanded and primed with Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM 044 007/171 A2-, galvanized/electrolytically zinced sheet steel or soft aluminum
  • Fine or non-sanded, thoroughly cleaned, original factory primer.
  • Cleaned and sanded, galvanized/electrolytically zinced sheet steel or soft aluminum
  • Sanded factory paint or old paint (including thermoplastic coatings)
  • Surfaces prepared with two-part polyester products and then sanded very fine.
  • Cleaned and sanded UP-GF surfaces, free of separating agents

Pre-treatment of base surfaces:

  • Carefully clean using Silicone Remover -LVM 020 000 A5- or Silicone Remover, Long -LVM 020 100 A5-.

Volswagen Tiguan. P00-10038

  • Then, sand.

Volswagen Tiguan. P00-10037

  • Use a suitable cleaning agent before reworking to ensure a clean and residue-free surface.

Volswagen Tiguan. P00-10038

Use with Intermediate Sanding

Mixture ratio:

5:1 by volume with:

  • Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5-
  • Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052 A3-
  • Two-Part VHS Hardener, Extra Long -LHA 009 053 A2-

Volswagen Tiguan. P00-10024

Mixture ratio:

3:1 by volume with:

  • Two-Part HS Hardener, Short -LHA 021 004 A3-
  • Two-Part HS Hardener -LHA 009 041 A3-
  • Two-Part HS Hardener, Long -LHA 009 047 A3-
  • Two-Part HS Hardener, Extra Long -LHA 009 048 A3-

Volswagen Tiguan. P00-10024

Processing time/pot life:

  • Ready to spray 30 to 60 minutes at +20 ºC (68 ºF) (depending on the hardener used)

Thinner:

  • Two-Part Thinner -LVE 009 001 A5-
  • Two-Part Thinner, Long -LVM 009 300 A2-
  • Two-Part Thinner, Plus -LHA 014 000 A5-
  • Two-Part Thinner, Special -LVM 009 200 A2/A5-

Volswagen Tiguan. P00-10029

Application type "coat"

Volswagen Tiguan. P00-10032

  • Processing viscosity 4 mm for +20 ºC (68 ºF), German Industry Standardization 53211

Processing viscosity 4 mm gravity feed spraygun "Compliant" and "HVLP":

DIN 4 mm: 20 to 25 seconds

Volswagen Tiguan. P00-10036

Adding 10 to 15 % HS hardener or 10 to 20 % VHS hardener at +20 ºC (68 ºF) material temperature.

  • Use a measuring stick to mix when pouring in the hardener.

Volswagen Tiguan. P00-10023

  • Set spray nozzle (see manufacturer's information): "Compliant" 1.4 to 1.8 mm.
  • Set spray nozzle (see manufacturer's information): "HVLP" 1.6 to 1.9 mm.
  • Set spray pressure (see manufacturer's information): "Compliant" to 1.5 to 3.0 bar.
  • Set atomizing pressure (see manufacturer's information): "HVLP" 0.7 bar.
  • Two spray applications are required to get a dry layer thickness of between 50 and 80 um.
  • Three spray applications are required to get a dry layer thickness of between 100 and 120 um.
  • The recommended dry layer thickness is between 50 and 120 um.

Volswagen Tiguan. P00-10029

Drying with intermediate sanding

Air dry at +20 ºC (68 ºF) room temperature, can be sanded overnight

Volswagen Tiguan. P00-10027

Final drying time with forced drying is a minimum of 5 to 10 minutes.

Volswagen Tiguan. P00-10026

Forced drying at +60 ºC (68 ºF) object temperature to 80 um for 20 to 30 minutes and over 80 um for 40 to 45 minutes

Volswagen Tiguan. P00-10027

Final drying time for IR drying is a minimum of 5 to 10 minutes.

Volswagen Tiguan. P00-10026

IR drying (depending on layer thickness) with medium-wave heater for 10 to 20 minutes and short-wave heater for 10 minutes

Volswagen Tiguan. P00-10028

Further Processing

  • Dry-sand with rotary sander and dust extraction. P400-500 grit sandpaper

Volswagen Tiguan. P00-10040

  • Wet-sand with P800-1000 grit sandpaper

Volswagen Tiguan. P00-10041

Rework for Intermediate Sanding

Can be painted over with:

  • Water-based base paint and two-part HS clear coat
  • Two-Part HS Top Coat

Volswagen Tiguan. P00-10029

Use as "wet-in-wet" Filler

Mixture ratio:

5:1 by volume with:

  • Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5-
  • Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052 A3-
  • Two-Part VHS Hardener, Extra Long -LHA 009 053 A2-

Volswagen Tiguan. P00-10024

Mixture ratio:

3:1 by volume with:

  • Two-Part HS Hardener, Short -LHA 021 004 A3-
  • Two-Part HS Hardener -LHA 009 041 A3-
  • Two-Part HS Hardener, Long -LHA 009 047 A3-
  • Two-Part HS Hardener, Extra Long -LHA 009 048 A3-

Volswagen Tiguan. P00-10024

Processing time/pot life:

  • Ready to spray 30 to 60 minutes at +20 ºC (68 ºF) (depending on the hardener used)

Thinner:

  • Two-Part Thinner -LVE 009 001 A5-
  • Two-Part Thinner, Long -LVM 009 300 A2-
  • Two-Part Thinner, Plus -LHA 014 000 A5-
  • Two-Part Thinner, Special -LVM 009 200 A2/A5-

Application type "coat"

Volswagen Tiguan. P00-10032

  • Processing viscosity 4 mm for +20 ºC, (68 ºF) German Industry Standardization 53211

Processing viscosity 4 mm gravity feed spraygun "Compliant" and "HVLP":

Volswagen Tiguan. P00-10036

DIN 4 mm: 16 to 18 seconds

Volswagen Tiguan. P00-10029

Adding 20 to 25 % HS hardener or 30 % VHS hardener at +20 ºC (68 ºF) material temperature

  • Use a measuring stick to mix when pouring in the hardener.

Volswagen Tiguan. P00-10023

  • Set spray nozzle (see manufacturer's information): "Compliant" 1.2 to 1.4 mm.
  • Set spray nozzle (see manufacturer's information): "HVLP" 1.3 to 1.5 mm.
  • Set spray pressure (see manufacturer's information): "Compliant" to 2.0 to 2.5 bar.
  • Set atomizing pressure (see manufacturer's information): "HVLP" 0.7 bar.
  • The recommended dry layer thickness is between 25 and 30 um. 1 to 2 spray applications are required to get this dry layer thickness.

Volswagen Tiguan. P00-10032

"Wet-in-wet" Use

Ventilation time before applying top coat at +20 ºC (68 ºF) room temperature:

  • 15 to 20 minutes up to a maximum of 90 minutes for two-part HS top coat
  • 25 to 30 minutes up to a maximum of 90 minutes for water-based base paint
  • 30 to 35 minutes up to a maximum of 90 minutes for Aqua premium water-based base paint

Volswagen Tiguan. P00-10026

Reworking as "wet-in-wet" Filler

Can be painted over with:

  • Water-based base paint and two-part HS clear coat
  • Two-Part HS Top Coat

Special Instructions

Elastification for rigid and semi-rigid plastics:

  • The base material must first be mixed with 15 % Elastic Additive -ALZ 011 001-. 3:1 mixing ratio for VHS hardener and 20% thinner, 2:1 mixing ratio for HS hardener with 20 % thinner.
  • Any faults in the base surface can be filled with two-part polyester filling paste. After drying and intermediate sanding, insulate the filler patches with two-part HS vario filler.
  • In order to achieve the best surface finish for vehicle painting, we recommend the filler be sanded after it dries over night.
  • Do not use the wet-in-wet process on thermoplastic factory paint, and if possible let the filler air-dry overnight before sanding it.
  • When air drying, a minimum of +15 ºC (59 ºF) is recommended.

Volswagen Tiguan. P00-10029

Caution

Allow for a ventilation time of 30 to 40 minutes before applying the base paint/two-part top coat series.

Personal Protective Equipment:

  • Note the safety data sheets
  • Wear the personal protective equipment during application

Volswagen Tiguan. P00-10820

Characteristics

Delivery Viscosity Thixotropic
Flashpoint: above 23 ºC (73.4 ºF)
VOC value: 2004/42/IIB(c)(540)540 The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 540 g/L volatile organic compounds. The VOC value of this product in ready-to-use form is a maximum of 540 g/L.

Storage

The guaranteed shelf life is 24 months from production date. Use no later than the date indicated on the label and store in original container at +20 ºC (68 ºF).

Volswagen Tiguan. P00-10050

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