VW Tiguan Manuals

Volkswagen Tiguan Service and Repair Manual: Drive Axle with Triple Roller Joint AAR3300i, 09M Automatic Transmission, 6-Speed, AWD

Volkswagen Tiguan Service and Repair Manual / Suspension, Wheels, Steering / Front Suspension / Drive Axle with Triple Roller Joint AAR3300i, 09M Automatic Transmission, 6-Speed, AWD

Overview - Drive Axle with Triple Roller Joint AAR3300i, 09M Automatic Transmission, 6-Speed, AWD

Volswagen Tiguan. Overview - Drive Axle with Triple Roller Joint AAR3300i, 09M Automatic Transmission, 6-Speed, AWD

  1. Outer CV Joint
    • Replace only as a complete unit.
    • Removing
    • Installing: Drive onto shaft with plastic hammer until compressed circlip seats
    • Checking.
  2. Bolt
    • There are different versions.
    • Allocation. Refer to the Parts Catalog.

WARNING

  • There are two types of twelve-point bolts, with and without ribs. Distinguishing characteristics.
  • When installing a twelve-point bolt, always check what type of twelve-point bolt is to be used.
  • Use the correct tightening specification for the specific bolt.
  • The tightening specification for a twelve-point bolt "with" ribs is 70 Nm + 90º. Refer to → Chapter "Twelve-Point Bolt with Ribs, Loosening and Tightening, Drive Axle Threaded Connection" for loosening and tightening specifications.
  • The tightening specification for a twelve-point bolt "without" ribs is 200 Nm + 180º. Refer to → Chapter "Twelve-Point Bolt without Ribs, Loosening and Tightening, Drive Axle Threaded Connection" for loosening and tightening specifications.
  • Always replace if removed
  1. Circlip
    • Always replace if removed
    • Insert in shaft groove
  2. Clamp
    • Always replace if removed
    • Tensioning.
  3. CV Boot for CV Joint
    • Check for tears and scuffing
    • Material: Hytrel polyelastomer
  4. Clamp
    • Always replace if removed
    • Tensioning.
  5. Axle Shaft
  6. Clamp
    • Always replace if removed
    • Tensioning.
  7. CV Boot for Triple Roller Joint
    • Check for tears and scuffing
  8. Clamp
    • Always replace if removed
    • Tensioning.
  9. Triple Roller Star with Rollers

The chamfer -arrow- faces the drive axle splines.

  1. Circlip
    • Always replace if removed
    • Insert in shaft groove
  2. Adapter
  3. Joint
  4. Cap
    • Remove.
    • Installing.

Difference between A Twelve-Point Bolt with Ribs and A Twelve-Point Bolt without Ribs

The contact surfaces -arrow A- and -arrow B- are different on the two-point bolts.

  1. Twelve-point bolt with ribs -arrow A-
  2. Twelve-point bolt without ribs -arrow B-

Volswagen Tiguan. N40-10569

Drive Axle with Triple Roller Joint AAR3300i, 09M Automatic Transmission, 6-Speed, AWD, Disassembling and Assembling

Special tools and workshop equipment required

  • Press Plate -VW401-
  • Press Plate -VW402-
  • Press Piece - Rod -VW408A-
  • Press Piece - Rod -VW411-
  • Press Piece - 37mm -VW416B-
  • Press Piece - Multiple Use -VW447H-
  • Hose Clip Pliers -VAG1275A-
  • Torque Wrench 1331 5-50Nm -VAG1331-
  • Torque Wrench 1332 40-200Nm -VAG1332-
  • Clamping Pliers -VAG1682A-
  • Tripod Joint Tool -T10065-
  • Slide Hammer Set -VW771-
  • Puller - Driveshaft -T10382-

Removing the Outer CV Joint

  • Clamp the drive axle with protective jaws in a vise clamp.Fold back boot.
  • Align the Puller - Driveshaft -T10382- so that the flat side of the Puller - Driveshaft - Removing Plate -T10382/1- faces the Puller - Driveshaft - Spindles -T10382/2-.
  • Attach the Puller - Driveshaft -T10382- to the Slide Hammer Set -VW771-.
  • Remove the CV joint from the drive axle using the Puller - Driveshaft -T10382- and Slide Hammer Set -VW771-.
  1. Puller - Driveshaft - Removing Plate -T10382/1-
  2. Puller - Driveshaft - Spindles -T10382/2-

Volswagen Tiguan. N40-10390

Installing the Outer CV Joint

  • Install the new circlips.
  • Slide the new CV boot onto the drive axle if necessary.
  • Use a plastic hammer to install it on the shaft until the locking ring locks secure.

Disassembling

  • Open clamping sleeve on inner joint and slide protective boot back from adapter.
  • Remove the joint from the drive axle.
  • Remove the circlip.
  1. Pliers (commercially available)
  • Insert the drive axle into the press.

Volswagen Tiguan. N40-0185

  • Press the triple roller star off the axle shaft.
  • Pull off CV boot from shaft.
  • Clean the shaft, joint and groove for the seal.

Assembling

  • Slide small clamp for joint protective boot onto shaft.
  • Slide CV boot onto shaft.
  • Slide joint piece onto shaft.

Volswagen Tiguan. N40-0444

Triple Roller Star, Mounting

Conical Drive Axle Version

The chamfer on star faces toward shaft, this is used as an assembly aid.

  • Connect triple roller star on shaft and press on up to stop.
  • Make sure the pressure does not increase above 3.0 t.
  • If necessary, coat the splines of the drive axle and triple roller star with Lubricant -G 052 142 A2-.
  • Insert the circlip while making sure it sits properly.
  • Press half of the joint grease from the repair set into the triple roller joint.
  • Slide joint piece over rollers and secure.
  • Press the remaining half of the drive axle grease from the repair kit into the rear side of the triple roller joint.
  • Install CV boot.

Volswagen Tiguan. N40-0445

Triple Roller Star, Mounting

Cylindrical-Type Drive Axle

  • Connect triple roller star on shaft and press on up to stop.
  • Make sure the pressure does not increase above 3.0 t.
  • If necessary, coat the splines of the drive axle and triple roller star with Lubricant -G 052 142 A2-.
  • Insert the circlip while making sure it sits properly.
  • Press half of the joint grease from the repair set into the triple roller joint.
  • Slide joint piece over rollers and secure.
  • Press the remaining half of the drive axle grease from the repair kit into the rear side of the triple roller joint.

Volswagen Tiguan. N40-0446

  • Slide the CV boot onto the adapter and ensure the boot engages correctly in the groove on the adapter -arrow-.
  • Mount and tension the clamp until a proper seal is guaranteed.

Volswagen Tiguan. N40-10299

Removing the Cap from the Triple Roller Joint

  1. Three arm extractor, for example Kukko 45-2
  2. Press Piece - Multiple Use -VW447H-

Volswagen Tiguan. N40-10300

Mounting the Cap onto the Triple Roller Joint

  1. Seal Installer - Bevel Box -T10243-

Mount the cap far enough onto the joint until the ridge -arrow A- fits into the groove -arrow B-.

Volswagen Tiguan. N40-10301

Special Tools

Volswagen Tiguan. Special Tools

Special tools and workshop equipment required

  • Puller - Ball Joint -3287A-
  • Torque Wrench 1332 40-200Nm -VAG1332-
  • Engine and Gearbox Jack -VAS6931-
  • Digital Torque Wrench -VAG1756A-

Volswagen Tiguan. Special Tools

  • Press Piece - Guide Pin -VW439-
  • Press Plate -VW401-
  • Press Plate -VW402-

Volswagen Tiguan. Special Tools

  • Wishbone Rubber Mount Assembly Tool - Tube -T10219/1-
  • Wishbone Rubber Mount Assembly Tool - Drift -T10219/2-
  • Press Plate -VW402-
  • Press Piece - Rod -VW411-

Volswagen Tiguan. Special Tools

  • Slide Hammer Set -VW771-
  • Tensioning Strap -T10038-
  • Puller - Driveshaft -T10382-
  • Torque Wrench 1332 40-200Nm -VAG1332-
  • Digital Torque Wrench -VAG1756A-

Volswagen Tiguan. Special Tools

  • Bearing Installer - Wheel Hub/Bearing Kit -T10205-
  • Torque Wrench 1332 40-200Nm -VAG1332-
  • Hydraulic Press -VAS6178-
  • Pneumatic/Hydraulic Foot Pump -VAS6179-
  • Rubber Bushing Assembly Device Kit -VAS6779A-

Volswagen Tiguan. Special Tools

  • Press Plate -VW401-
  • Press Plate -VW402-
  • Press Piece - Rod -VW408A-
  • CV Joint Press Sleeve -VW522-
  • Press Block -40-204A-
  • Clamping Pliers -VAG1682A-

Volswagen Tiguan. Special Tools

  • Drive Axle Wedge Tool -T10161-
  • Drive Shaft Remover -T10520-
  • Torque Wrench 1332 40-200Nm -VAG1332-

Volswagen Tiguan. Special Tools

  • Press Plate -VW401-
  • Press Plate -VW402-
  • Press Piece - Rod -VW408A-
  • Press Piece - Rod -VW411-
  • Press Piece - 37mm -VW416B-
  • Press Piece - Multiple Use -VW447H-

Volswagen Tiguan. Special Tools

  • Hose Clip Pliers -VAG1275A-
  • Torque Wrench 1331 5-50Nm -VAG1331-
  • Torque Wrench 1332 40-200Nm -VAG1332-
  • Clamping Pliers -VAG1682A-
  • Tripod Joint Tool -T10065-

Volswagen Tiguan. Special Tools

  • Torque Wrench 1332 40-200Nm -VAG1332-
  • Spring Compressor Kit - Spring Tensioner -VAG1752/1-
  • Spring Compressor Kit - Spring Retainer w/Inserts -VAG1752/5-
  • Spring Compressor Kit - Strut Clamping Block -VAG1752/20-
  • Shock Absorber Set -T10001-
  • Ratchet (Commercially Available)

Volswagen Tiguan. Special Tools

  • Engine and Gearbox Jack -VAS6931-
  • Tensioning Strap -T10038-
  • Engine/Gearbox Jack Adapter - Wheel Hub Support -T10149-
  • Locating Pins -T10096-

Volswagen Tiguan. W00-1128

  • Socket AF 24 mm -T10361A-

Volswagen Tiguan. W00-11509

  • Puller - Driveshaft -T10382-

Volswagen Tiguan. W00-11628

  • Drive Shaft Remover -T10520-

Volswagen Tiguan. W00-11588

  • Torque Wrench 1331 5-50Nm -VAG1331-

Volswagen Tiguan. W00-0427

  • Torque Wrench 1332 40-200Nm -VAG1332-

Volswagen Tiguan. W00-0428

  • Press Plate -VW401-

Volswagen Tiguan. W00-0135

  • Press Piece - Multiple Use -VW412-

Volswagen Tiguan. W00-0139

  • Press Piece - Multiple Use -VW426-

Volswagen Tiguan. W00-0141

  • Slide Hammer Set -VW771-

Volswagen Tiguan. W00-11119

  • Spreader Tool -3424-

Volswagen Tiguan. W00-0413

    Drive Axle with Triple Roller Joint AAR3300i
    Overview - Drive Axle with Triple Roller Joint AAR3300i Outer CV Joint Replace only as a complete unit. Removing. Installing: Drive onto shaft with plastic hammer until compressed circli ...

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